Cutting force in peripheral milling of cold work tool steel
TAMURA Shoichi, MATSUMURA Takashi
download PDFAbstract. Tool steels have been commonly applied to die and mold parts because of the high strength and the high abrasive wear resistance obtained by the heat treatments. In order to achieve high machining rate, the heat-treated tool steels have recently finished with end mills coated by hard thin layers. The cutting force in milling of the tool steel should be controlled to improve the fatigue lives of die and mold, which are associated with not only the surface qualities but also the microstructure in the subsurface. This paper discusses the cutting process in milling of a cold work tool steel in terms of the cutting force and the residual stress in finished subsurface.
Keywords
Cutting Force, Residual Stress, Surface Finish, Heat Treatment
Published online 4/19/2023, 8 pages
Copyright © 2023 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA
Citation: TAMURA Shoichi, MATSUMURA Takashi, Cutting force in peripheral milling of cold work tool steel, Materials Research Proceedings, Vol. 28, pp 1295-1302, 2023
DOI: https://doi.org/10.21741/9781644902479-140
The article was published as article 140 of the book Material Forming
Content from this work may be used under the terms of the Creative Commons Attribution 3.0 license. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.
References
[1] V.F.C. Sousa, F.J.G. Silva, Recent advances on coated milling tool technology-a comprehensive review, Coatings, 10 (2020), 3, https://doi: 10.3390/coatings10030235.
[2] M.N. Durakbasa, A. Akdogan, A.S. Vanli, and A.G. Bulutsuz, Optimization of end milling parameters and determination of the effects of edge profile for high surface quality of AISI H13 steel by using precise and fast measurements, Measurement 68 (2015) 92-99, https://doi: 10.1016/j.measurement.2015.02.042.
[3] A. Aramcharoen, P.T. Mativenga, S. Yang, K.E. Cooke, and D.G. Teer, Evaluation and selection of hard coatings for micro milling of hardened tool steel, Int J Mach Tools Manuf. 48 (2008), 14, 1578–1584, http://doi: 10.1016/j.ijmachtools.2008.05.011.
[4] B. Denkena, J. Köhler, and B. Bergmann, Development of cutting edge geometries for hard milling operations, CIRP J Manuf Sci Technol, 8 (2015), 43-52, https://doi: 10.1016/j.cirpj.2014.10.002.
[5] S. Caruso, D. Umbrello, J.C. Outeiro, L. Filice, and F. Micari, An experimental investigation of residual stresses in hard machining of AISI 52100 steel, Procedia Engineering, 19 (2011), 67-72. https://doi: 10.1016/j.proeng.2011.11.081.
[6] M. Matsuda, K. Okita, T. Nakagawa, and T. Sasaki, Application of X-ray stress measurement for residual stress analysis by inherent strain method – Comparison of cosα and sin2Ψ method-, Mechanical Engineering Journal, 4 (2017), 5, 17-00022-17–00022, https://doi: 10.1299/mej.17-00022.
[7] T. Matsumura and E. Usui, Predictive cutting force model in complex-shaped end milling based on minimum cutting energy, Int J Mach Tools Manuf, 50 (2010), 5, 458-466, https://doi: 10.1016/j.ijmachtools.2010.01.008.
[8] T. Matsumura, T. Shirakashi, and E. Usui, Adaptive cutting force prediction in milling processes, International Journal of Automation Technology, 4(2010), 3, 221-228, https://doi: doi.org/10.20965/ijat.2010.p0221.
[9] H. Mizutani and M. Wakabayashi, Influence of cutting edge shape on residual stresses of cut surface (Effects of rake angle and contact width of flank face), Transactions of the Japan society of mechanical engineers. C, 72 (2006), 715, 247-251.
