ESAFORM 2023, color print part 1

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This first part of the proceedings of ESAFORM 2023 presents 74 peer reviewed papers on Additive Manufacturing, Composites Forming Processes, Extrusion and Drawing, and Forging and Rolling.

Material Forming
ESAFORM 2023
Eds. Lukasz Madej, Mateusz Sitko and Konrad Perzynski
Materials Research Proceedings Volume 28
Publication Date 2023, 2164 Pages
ePDF ISBN 978-1-64490-247-9
print part 1 ISBN 978-1-64490-246-2
print part 2 ISBN 978-1-64490-248-6
print part 3 ISBN 978-1-64490-249-3
DOI: 10.21741/9781644902479

This first part of the proceedings of ESAFORM 2023 presents 74 peer reviewed papers on Additive Manufacturing, Composites Forming Processes, Extrusion and Drawing, and Forging and Rolling.

Table of Contents for entire ESAFORM 2023


Additive manufacturing


Design and evaluation of liquid channel cross sections fabricated via metal fused filament fabrication
BACIKOGLU Mehmet Canberk, YAMAN Ulas


Modeling the shape of additive manufactured parts
BRUNI Carlo, CICCARELLI Daniele, PIERALISI Massimiliano, MANCIA Tommaso


Resources and manufacturing technology evaluation of hybrid additive metal laminated tooling for forming
DARDAEI JOGHAN Hamed, HAHN Marlon, AGBOOLA Ololade, TEKKAYA A. Erman


Prediction of surface topography change during chain of selective laser melting and burnishing
TEIMOURI Reza, SKOCZYPIEC Sebastian, GRABOWSKI Marcin


Development and processability of AISI S2 tool steel by laser powder bed fusion
SAGGIONETTO Enrico, FILIPPI Elena, DEDRY Olivier, TCHUINDJANG Jérôme T., MERTENS Anne


Experimental analysis of cold sprayed precursors for closed-cells aluminum foams
VISCUSI Antonio, PERNA Alessia Serena, ASTARITA Antonello, BORRELLI Domenico, CARAVIELLO Antonio, SICIGNANO Nicola, CARRINO Luigi


A machine learning approach for adhesion forecasting of cold-sprayed coatings on polymer-based substrates
PERNA Alessia Serena, CARRINO Luigi, CITARELLA Alessia Auriemma, De MARCO Fabiola, Di BIASI Luigi, TORTORA Genoveffa, VISCUSI Antonio


Process-dependent material characteristicsof dmls-manufactured specimens
ZETTEL Dominic, BREITKOPF Piotr, NICOLAY Pascal, WILLMANN Roland


Development of a new method utilizing semi-solid aluminum wires for extrusion based additive manufacturing
NEZIC Nikola, SPETH Marco, ROUVEN RIEDMÜLLER Kim, LIEWALD Mathias


In-situ consolidation of additively manufactured continuous fiber reinforced material: Technical approach and results
OBERLERCHER Hannes, LAUX Marius, HEIM Rosmarie, BERNDT Alexander, AMANCIO-FILHO Sergio T., RIEMELMOSER Franz O.2


Characterisation of the shape memory effect of PET polymer by FFF 3D printing
ERMOLAI Vasile, SOVER Alexandru, LANG Anette


In process monitoring of geometrical characteristics in laser metal deposition: A comparative study
LATTE Marco, GUERRA Maria Grazia, MAZZARISI Marco, ANGELASTRO Andrea, CAMPANELLI Sabina Luisa, GALANTUCCI Luigi Maria


Optical absorption and conduction of copper carbon nanotube composite for additive manufacturing
AYUB Hasan, KHAN Lehar Asip, MCCARTHY Eanna, AHAD Inam Ul, SREENILAYAM Sithara P., FLEISCHER Karsten, BRABAZON Dermot


Influence of process parameters and head orientation on bead geometry for coaxial wire laser additive manufacturing
ROCH Clément, TOURNIER Christophe, LAVERNHE Sylvain


Additive manufacturing of cermet produced by laser powder bed fusion using alternative Ni binder
PAPY Kevin, BORBELY Andras, SOVA Alexey, FAVRE Julien, BERTRAND Philippe, STAERCK Jean-Marc


Fused filament fabrication: Numerical adhesion modeling suitable for semicrystalline polymers
BENARBIA Adel, SOBOTKA Vincent, BOYARD Nicolas, ROUA Christophe


Application of the plane-strain-compression-test to determine the local mechanical properties of LPBF-manufactured 316l components
JENSCH Felix, BUHL Johannes, LAUE Robert, HÄRTEL Sebastian


Determination of welding heat source parameters for fem simulation based on temperature history and real bead shape
SZYNDLER Joanna, SCHMIDT Alexander, HÄRTEL Sebastian


Generating STL for forming trabecular bone structure in additive manufacturing using cell dynamics modeling
ROCHA Adones A., THIRÉ Rossana M.S.M., ARAUJO Anna-Carla


Analysis of additively manufactured anisotropic microstructures through crystal plasticity frameworks
BULUT Orhun, GÜNAY Enes, FENERCIOĞLU Tevfik Ozan, YALÇINKAYA Tuncay


2D FE modeling of the thermal history of the heat affected zone in AlSi10Mg LPBF
DELAHAYE Jocelyn, HABRAKEN Anne M., MERTENS Anne


Semi-finished powder of aluminum matrix composite for a direct energy deposition additive manufacturing
JEDYNAK Angelika, ERTUGRUL Gökhan, NEUMANN Andreas, PIPPIG Robert, HÄRTEL Sebastian


Rapid tooling development for low volume injection molding of cosmetic compacts
VELLA Andrea, ROCHMAN Arif, VELLA Pierre


Composites forming processes


Modeling of 3D fluid-structure-interaction during in-situ hybridization of double-curved fiber-metal-laminates
POPPE Christian, KRUSE Moritz, KÄRGER Luise


Modelling the forming of tailored fibre placement preforms: A tetrahedral part with final orthotropic orientations
SIMON Jessy, HAMILA Nahiene, BINÉTRUY Christophe, COMAS-CARDONA Sébastien


Proposing a virtual simulation method to predict the shape-fidelity of 3D-knitted-textiles using knit-meshes and geometric invariants
DIETRICH Franz


Feasibility study of compression molding for large reinforcement structures in the commercial vehicle sector
LÜCKENKÖTTER Julian, LEIMBACH Jan-Patrick, STALLMEISTER Tim, MARTEN Thorsten, TRÖSTER Thomas


Compaction behaviour of magnesium alloy-based fibre metal laminates at varying forming parameters
LIU Zheng, SIMONETTO Enrico, GHIOTTI Andrea, BRUSCHI Stefania


Experimental setup and method for the characterization of ply-ply adhesion for fiber-reinforced thermoplastics in melt
PIERIK Rens, ROUWMAAT Thijs, GROUVE Wouter, WIJSKAMP Sebastiaan, AKKERMAN Remko


XCT-based microscale analysis of structure and deformability of abdominal wall meshes
SOETE Jeroen, MAES Arne, ROJAS Camilo, KYOSEV Yordan, SCHMIDT Ann-Malin, LOMOV Stepan V., MISEREZ Marc, KERCKHOFS Greet, WEVERS Martine


A unit-cell mesoscale modelling of biaxial non-crimp-fabric based on a hyperelastic approach
ZHENG Ruochen, SCHÄFER Bastian, PLATZER Auriane, COLMARS Julien, NAOUAR Naim, BOISSE Philippe


In-plane deformation measurements for validation of composite forming simulations
BRANDS Dennis, VAN KAMMEN Kevin M., WIJSKAMP Sebastiaan, GROUVE Wouter J.B., AKKERMAN Remko


Manufacturing of hybrid thermoplastic-thermoset fiber reinforced composite and metallization by cold spray technique
PARMAR Hetal, RUBINO Felice, POZA Pedro, CARLONE Pierpaolo


Thermo-chemical modeling and simulation of glass/elium® acrylic thermoplastic resin composites
DENIS Yvan, SIDDIG Nihad, GUITTON Raphael, LE BOT Philippe, DE FONGALLAND Antoine, LECOINTE Damien


Gate design algorithm to maximize the fiber orientation effectiveness in thermoplastic injection-molded components
PERIN Mattia, BERTI Guido A., LEE Taeyong, QUAGLIATO Luca


Investigation of the compaction behavior of uni- and bidirectional non-crimp fabrics
SCHÄFER Bastian, ZHENG Ruochen, BOISSE Philippe, KÄRGER Luise


Forming of textile fabrics with additively assembled protective elements on the human body
KYOSEV Yordan, MÜNKS Dominik


Process and structural simulation for the development of a pressure vessel through filament winding technology
BIANCHI Iacopo, FORCELLESE Archimede, GALLIANI Francesco, GRECO Luciano, MIGNANELLI Chiara, TREVISAN Giulio


Modeling multiaxial stress states in forming simulation of woven fabrics
KÄRGER Luise, SCHÄFER Florian, WERNER Henrik O.


Automated programming for the robotic layup process
GAMBARDELLA Antonio, ESPERTO Vitantonio, TUCCI Fausto, CARLONE Pierpaolo


Experimental study of woven fabrics forming defects
SHANWAN Anwar, GHANAMEH Mohamas-Fathi, BIJU Aditya, HIVET Gilles


Surrogate model of the thermoforming of fiber reinforced thermoplastics
MIDDELHOFF Jan, UJVARI Csenger, HÜRKAMP André, DRÖDER Klaus


Investigation on the pultrusion of thermoplastic preimpregnated polypropylene-glass tapes
TUCCI Fausto, RUBINO Felice, ESPERTO Vitantonio, PASQUINO Germana, CARLONE Pierpaolo


Crush core forming: An innovative technology to manufacture structural sandwich parts with variable thickness
SORRENTINO Luca, BELLINI Costanzo, PARODO Gianluca, RUBINO Felice


An Inverse method for determining fabric permeability in vacuum assisted resin infusion for composite parts forming
VOSNIAKOS George-Christopher, DIMAKOPOULOS Panagiotis J., VASILEIOU Anastasia


Extrusion and drawing


Phenomena of tool adhesion at elevated temperature in V-groove friction test of AA7075
FUNAZUKA Tatsuya, DOHDA Kuniaki, KINOSHITA Mizuki, SUZUKI Shiro


Effects of cold-drawing and low-temperature annealing on the sensing properties of NiTi alloys
LI Yongji, LIN Jianping, XIAO Yao, MIN Junying


Electron backscatter diffraction (EBSD) as a tool for analysis of metal flow in aluminum extrusion
PIRES Michael V., MADURA Jacek, MISIOLEK Wojciech Z., LEŚNIAK Dariusz, ZASADZIŃSKI Józef, JURCZAK Henryk


Chevron cracking during full forward impact extrusion of aluminum alloy EN AW 7075 in dependence of heat treatment condition and tribological system
MÜLLER Martina, SCHWARK Niklas, WEISER Ingo F., HERRIG Tim, BERGS Thomas


Effects of disc milling and indirect extrusion processing on mechanical properties of aluminum-graphene-composites with commercial GNPs
NEGENDANK Maik, GANCHULUUN Enkhtaivan, JAIN Nishant, MÜLLER Sören


Yield stress and work hardening behavior of extruded AA6082 profiles under different homogenization and extrusion conditions
WILLIAMS William M., SANDNES Lise, MA Jun, TRONVOLL Sigmund Arntsønn, WELO Torgeir


Experimental analysis and modeling of the recrystallization behaviour of a AA6060 extruded profile
NEGOZIO Marco, DONATI Lorenzo, PELACCIA Riccardo, REGGIANI Barbara, DI DONATO Sara


Process simulation of friction extrusion of aluminum alloys
DIYOKE George, RATH Lars, CHAFLE Rupesh, BEN KHALIFA Noomane, KLUSEMANN Benjamin


Numerical study on cold extrusion of gears varying the extrusion shoulder geometry
DELIKTAS Tahsin, LIEWALD Mathias


Investigations into the processing and texture of Pr-substituted NdFeB magnets produced by extrusion
RÜDIGER Alexander, GALL Sven, MÜLLER Sören


Friction extrusion processing of aluminum powders: Microstructure homogeneity and mechanical properties
CHAN Chang Yin-Cheng, RATH Lars, SUHUDDIN Uceu F. H., KLUSEMANN Benjamin


Progression of plastic die deformation during copper extrusion
LECHNER Stefan, MÜLLER Sören


Investigation on the topological optimization of cooling channels for extrusion dies
PELACCIA Riccardo, REGGIANI Barbara, NEGOZIO Marco, DI DONATO Sara, DONATI Lorenzo


Investigation of the skin contamination predictability by means of QForm UK extrusion code
KNIAZKIN Ivan, PELACCIA Riccardo, NEGOZIO Marco, DI DONATO Sara, DONATI Lorenzo, REGGIANI Barbara, BIBA Nikolay, REZVYKH Ruslan, KULAKOV Ivan


Crystal plasticity finite element analysis of linear and non-linear extrusion processes
ŞIMŞEK Ülke, MIYAMOTO Hiroyuki, YALÇINKAYA Tuncay


Critical comparison of different techniques for producing profiled wires
KWIECIEŃ Marcin, MUSZKA Krzysztof, MAJTA Janusz


Forging and rolling


Design of a forging process to individually examine thermal, mechanical and tribological stress in the tool surface zone
BEHRENS Bernd-Arno, MÜLLER Felix, LORENZ Uwe


Hot die forging with nitrided and thermally stabilized DLC coated tools
SIEGMUND Martin, KIPP Christian, PEDDINGHAUS Julius, BRUNOTTE Kai, BRÄUER Günter, BEHRENS Bernd-Arno


Investigation of the joining zone formation of impact extruded hybrid components by varied forming sequence and partial cooling
PIWEK Armin, PEDDINGHAUS Julius, UHE Johanna, BRUNOTTE Kai, BEHRENS Bernd-Arno


Advanced automatic pass schedule design for hot rolling by coupling reinforcement learning with a fast rolling model
IDZIK Christian, GERLACH Jannik, BAILLY David, HIRT Gerhard


Beneficial effect of stress superposition on damage reduction in trimming processes
WEIß Alexander, FELDE Alexander, LIEWALD Mathias, ZERFAß Helmut


Determination of recrystallisation phenomenon in type 316 stainless steel VIM-VAR ingots during cogging operations
PAQUETTE Arthur, LANGLOIS Laurent, VIOLATOS Ioannis, RAHIMI Salaheddin, DUMONT Christian, BIGOT Régis


Study of forming defects and failure occurrence in the radial-axial rolling of super duplex stainless steel rings
MURILLO-MARRODÁN Alberto, GARCÍA GIL Eduardo, FERNANDEZ-GAMBOA Unai, CONDE Aintzane, LOZARES Jokin


Detailed study of tube hot rolling process by means of FEM
GARCÍA GIL Eduardo, DURÁN Gorka Llamazares, CONDE Aintzane, MURILLO-MARRODÁN Alberto, ATUTXA Jon Barco


Parametric identification on a dynamic behavior model for a forging machine
DURAND Camille, SONG Heyu, BIGOT Régis


An analytical approach for modelling incremental disk rolling process
ACAR Sadik Sefa, DINÇER Mehmet Şamil, OZCATALBAS Mustafa


Evolution of microstructure during hot incremental disk rolling of a nickel-based super-alloy
DINÇER Mehmet Şamil, OZCATALBAS Mustafa, ACAR Sadik Sefa, MUSIC Omer, ŞIMŞIR Caner


Effect of near beta-transus forging parameters on the mechanical and microstructural properties of Ti-6Al-4V – Application to hammer forging
AGIRRE Julen, ERICE Borja, ARRESE Peio, OTEGI Nagore, GALDOS Lander


Benchmarking mean-field models available in commercial FE software in application to two-blow forging of IN718 alloy
RESHETOV Aleksey, BYLYA Olga


Formability of metallic materials


Total strain on the outer surface of steel sheets in air bending
POKKA Aki-Petteri, KESTI Vili, KAIJALAINEN Antti


Prediction of forming limit diagram of automotive sheet metals using a new necking criterion
PHAM Quoc Tuan, ISLAM Md Shafiqul, SIGVANT Mats, CARO Perez Lluis


Anisotropic deformation behavior during cup drawing at room temperature of a ZX10 magnesium alloy sheet
HAMA Takayuki, HIGUCHI Koichi, NAKATA Yuto


Modelling failure of joining zones during forming of hybrid parts
WESTER Hendrik, STOCKBURGER Eugen, PEDDINGHAUS Simon, UHE Johanna, BEHRENS Bernd-Arno


Influence of process parameters and process set-up on damage evolution during stretch drawing of u-shaped profiles
MÜLLER Martina, WEISER Ingo Felix, HERRIG Tim, BERGS Thomas


Improved failure characterisation of high-strength steel using a butterfly test rig with rotation control
STOCKBURGER Eugen, WESTER Hendrik, JEGATHEESWARAN Vithusaan, DYKIERT Matthäus, BEHRENS Bernd-Arno


Investigation of the influence of loading direction after pre-forming on the formability and mechanical properties of DP600
NORZ Roman, VALENCIA Fabuer R., VITZTHUM Simon, UNGUREANU Bogdan, GERKE Steffen, BRÜNIG Michael, VOLK Wolfram


Heat assisted V-bending characteristics of high strength S700MC steel
GÖRTAN Mehmet Okan, CAGIRANKAYA Fatih, OZSOY Oguz


A stress-based proposal for wrinkling criterion of clamped surfaces
BORBÉLY Richárd, KÖLÜS Martin L., BÉRES Gábor J.


Evaluation of hot and warm forming of age-hardenable aluminium alloys into manufacturing of automotive safety critical parts
MYROLD Benedikte, JENSRUD Ola, HOLMESTAD Jon


Nonlinear stress path experiment using mild steel sheet for validation of material model
TAKADA Yusuke, KUWABARA Toshihiko


Damage prediction in roll forming of the high strength aluminum alloy AA7075
SUCKOW Timon, GROCHE Peter


Multi-scale modeling of the effect of crystallographic texture
REVIL-BAUDARD Benoit, CAZACU Oana


Experimental identification of uncoupled ductile damage models and application in flow forming of IN718
VURAL Hande, ERDOGAN Can, KARAKAŞ Aptullah, FENERCIOGLU Tevfik Ozan, YALÇINKAYA Tuncay


Deformation analysis of ZnMgAl coated steel sheet using digital image correlation (DIC) system
LISIECKA – GRACA Paulina, MUSZKA Krzysztof, KWIECIEŃ Marcin, DZIURDZIA Jakub


Hybrid SPD process of aluminium 6060 for microforming
PRESZ Wojciech, JASIŃSKI Cezary, MORAWIŃSKI Łukasz, ORŁOWSKA Marta


Influence of intercritical annealing temperature on formability and mechanical properties of medium-manganese-steel in press hardening
TILLY Karl Johann, PLUM Tobias, BAILLY David, HIRT Gerhard


Specific behavior of high-manganese steels in the context of temperature increase during dynamic deformation
JABŁOŃSKA Magdalena B., GRONOSTAJSKI Zbigniew, TKOCZ Marek, JASIAK Katarzyna, KOWALCZYK Karolina, SKWARSKI Mateusz, KOSTKA Michał


Effect of prestrain on mechanical behavior of aluminum alloys
VINCZE Gabriela, BUTUC Marilena C., WEN Wei, YÁNEZ Jesús, LOPES Diogo


Determination of the forming limit curve of locally annealed aluminum blanks
PICCININNI Antonio, LATTANZI Attilio, ROSSI Marco, PALUMBO Gianfranco


Friction and wear in metal forming


Galling-free fine blanking of titanium plates by carbon-supersaturated tool steel punch
AIZAWA Tatsuhiko, FUCHIWAKI Kenji, DOHDA Kuniaki


The influence of Particle Hardness on Wear in Sheet Metal Forming
ARINBJARNAR Úlfar, KNOLL Maximilian, MOGHADAM Marcel, NIELSEN Chris Valentin


Surface topography effects on galling of hot dip galvanized sheet metal
VENEMA Jenny, CHEZAN Toni, KORVER Frank


Influence of increased die surface roughness on the product quality in rotary swaging
FENERCIOĞLU Tevfik Ozan, SARIYARLIOĞLU Eren Can, ADIGÜZEL Erdem, ŞIMŞEK Ahmet Kürşat, KOLTAN Umut Kağan, YALÇINKAYA Tuncay


Design of a new simulative tribotest for warm forming applications having high contact pressure and surface enlargement
GALDOS Lander, AGIRRE Julen, ARANBURU Elixabet


Incremental and sheet metal forming


Numerical investigation on the deep drawing of sheet metals with an additively applied coating
MÄRZ Raphaela, HAFENECKER Jan, BARTELS Dominic, SCHMIDT Michael, MERKLEIN Marion


Numerical and experimental investigation of a backward extrusion process for forming geared components from coil
LEICHT Miriam, HENNEBERG Johannes, MERKLEIN Marion


Hot stamping of ultra-thin stainless steel for microchannels
GUO Nan, ZHANG Xianglu, HOU Zeran, YANG Daijun, MING Pingwen, MIN Junying


Approaches for load path design for stretch forming based on part surface geometry
REITMAIER Lisa-Marie, BAILLY David, HIRT Gerhard


Modifying mechanical properties of sheet metal materials by work hardening mechanisms induced by selective embossing
HEINZELMANN Pascal, BRIESENICK David, LIEWALD Mathias


Influence of surface pressure and tool materials on contact heating of aluminum
TRÂN Ricardo, PSYK Verena, WINTER Sven, KRÄUSEL Verena


Low-cost tooling concept for customized tube bending by the use of additive manufacturing
TRONVOLL Sigmund A., TREFFEN Helena, MA Jun, WELO Torgeir


Experimental investigation of the fluid-structure interaction during deep drawing of fiber metal laminates in the in-situ hybridization process
KRUSE Moritz, BEN KHALIFA Noomane


Modification of the surface integrity of powder metallurgically produced S390 via deep rolling
HERRMANN Peter, HERRIG Tim, BERGS Thomas


Electrically-assisted deep drawing of 5754 aluminium alloy sheet
DOBRAS Daniel, ZIMNIAK Zbigniew, ZWIERZCHOWSKI Maciej


Effect of shear angle in shearing on stretch flangeability of ultra-high strength steel sheets
YAGITA Ryo, KIMURA Shunsuke, ABE Yohei


Effect of reduction ratio in flow forming process on microstructure and mechanical properties of a 6082 Al alloy
MUTLU Mehmet, ÖZSOY Atasan, FENERCIOĞLU Tevfik Ozan, KARAKAŞ Aptullah, BAYDOĞAN Murat


Flow forming and recrystallization behaviour of CuZn30 alloy
MUTLU Mehmet, KARAKAŞ Aptullah, KUŞDEMIR Hakan, KOLTAN Umut Kağan, YALÇINKAYA Tuncay


Mechanical and microstructural properties of AISI 4140 after flow-forming process
YAZGAN Elif, MUTLU Mehmet, AYDIN Güneş, KARAKAS Aptullah, FENERCIOGLU Tevfik Ozan, BAYDOGAN Murat


Simulation of incremental sheet metal forming for making U-channel in two light-weight alloys
BHUSHAN Bharat, RAMKUMAR Janakarajan, DIXIT Uday Shanker


Flange wrinkling in incremental shape rolling
ESSA Abdelrahman, ABEYRATHNA Buddhika, ROLFE Bernard, WEISS Matthias


Innovative joining by forming technologies


Clinching with divided punch to prevent critical neck thicknesses
FALK Tobias, KROPP Thomas, DROSSEL Welf-Guntram


An ANN based approach for the friction stir welding process intrinsic uncertainty
QUARTO Mariangela, BOCCHI Sara, GIARDINI Claudio, D’URSO Gianluca


Modelling of the weld seam in the forming simulation of friction stir welded tailored blanks
BACHMANN Maximilian, RIEDMÜLLER Kim, LIEWALD Mathias, MERTEN Mathias


Comparative investigation of partial cooling methods for induction heating of hybrid bulk components for hot forming
INCE Caner-Veli, KATZ Fabian RAATZ Annika


FSW process mechanics and resulting properties for dissimilar Al-Ti T-joints
RANA Harikrishna, BUFFA Gianluca, FRATINI Livan


Influence of process parameters on mechanical properties of lamination stacks produced by interlocking
MARTIN Daniel Michael, KUBIK Christian, KRÜGER Martin, GROCHE Peter


Versatile self-piercing riveting with a tumbling superimposed punch
WITUSCHEK Simon, ELBEL Leonie, LECHNER Michael


Lionel fourment ms on optimization and inverse analysis in forming


On the comparison of heterogeneous mechanical tests for sheet metal characterization
GONÇALVES Mafalda, OLIVEIRA Miguel Guimarães, THUILLIER Sandrine, ANDRADE-CAMPOS António


On the inverse identification of sheet metal mechanical behaviour using a heterogeneous Arcan virtual experiment
HENRIQUES Joao, ANDRADE-CAMPOS António, XAVIER José


On the constraints and consistency in implicit constitutive modelling using ANNs and indirect training
LOURENÇO Rúben, CUETO Elías, GEORGIEVA Pétia, ANDRADE-CAMPOS António


Forming process optimisation for variable geometries by machine learning – Convergence analysis and assessment
ZIMMERLING Clemens, KÄRGER Luise


Identification of the large strain flow curve of high strength steel via the torsion test and FEMU
VANCRAEYNEST Niels, COOREMAN Steven, COPPIETERS Sam


Investigating the suitability of using a single heat transfer coefficient in metal casting simulation: An inverse approach
VASILEIOU Anastasia, VOSNIAKOS George-Christopher, PANTELIS Dimitrios Ι.


Sensitivity analysis of the of the square cup stamping process using a polynomial chaos expansion
PEREIRA André F. G., MARQUES Armando E., OLIVEIRA Marta C., PRATES Pedro A.


Coupling machine learning and synthetic image DIC-based techniques for the calibration of elastoplastic constitutive models
PRATES Pedro A., HENRIQUES Joan D. F., PINTO Jose, BASTOS Nelson, ANDRADE-CAMPOS Antonio


A hybrid VFM-FEMU approach to calibrate 3D anisotropic plasticity models for sheet metal forming
ROSSI Marco, LATTANZI Attilio, AMODIO Dario


Machining and cutting


Manufacturing of graded grinding wheels for flute grinding
DENKENA Berend, BERGMANN Benjamin, RAFFALT Daniel


Modeling of surface hardening in burnishing process
TEIMOURI Reza, GRABOWSKI Marcin, SKOCZYPIEC Sebastian


Orthogonal cutting with additively manufactured grooving inserts made from HS6-5-3-8 high-speed steel
KELLIGER Tobias, MEURER Markus, BERGS Thomas


Machining of PAM green Y-TZP: Influence of build and in-plane directions on cutting forces and surface topography
SPITAELS Laurent, RIVIÈRE-LORPHÈVRE Edouard, MARTIC Grégory, JUSTE Enrique, DUCOBU François


Analysis of Ti-6Al-4V micro-milling resulting surface roughness for osteointegration enhancement
CAPPELLINI Cristian, MALANDRUCCOLO Alessio, KIEM Sonja, ABENI Andrea


Comparison of cutting tool wear classification performance with artificial intelligence techniques
COLANTONIO Lorenzo, EQUETER Lucas, DEHOMBREUX Pierre, DUCOBU François


Hardware implementation of Monte Carlo and RSM method for the optimization of cutting force during turning of NiTi shape memory alloy
KOWALCZYK Małgorzata


Investigation of surface finish and chip morphology in cryogenic machining biomedical grade polyetheretherketone
SAJJA Nikhil Teja, BERTOLINI Rachele, GHIOTTI Andrea, BRUSCHI Stefania


Cutting force in peripheral milling of cold work tool steel
TAMURA Shoichi, MATSUMURA Takashi


Evaluation of the surface integrity characteristics of internal threads machined on lead-free brass alloy
ZOGHIPOUR Nima, TORAMAN Yaren, KARA Koray, BAS Kaan Can, KAYNAK Yusuf


Analytical method for determining cutting forces during orthogonal turning of C45 steel
ŚLUSARCZYK Łukasz, FRANCZYK Emilia


Novel methodology for burr extension estimation on machined SLM surfaces
GINESTRA Paola, QUARTO Mariangela, ABENI Andrea, ATTANASIO Aldo, CERETTI Elisabetta, D’URSO Gianluca, GIARDINI Claudio


On the impact of tool material and lubrication in ball end milling of ceramic foams
ROTELLA Giovanna, SANGUEDOLCE Michela, SAFFIOTI Maria Rosaria, TESTA Flaviano, UMBRELLO Domenico, FILICE Luigino


Superfinishing processes applied on the biomedical implants surface to improve their performance
SAFFIOTI Maria R., ROTELLA Giovanna, UMBRELLO Domenico


Evolution of contact lengths during the turning of treated Ti64 β
WAGNER Vincent, DESSEIN Gilles


Investigation of machining performance of lead-free brass materials forged in different conditions after cooling with liquid nitrogen
ATAY Gokhan, ZOGHIPOUR Nima, KAYNAK Yusuf


Material behaviour modelling


Process-informed material model selection
CONDE Mariana, COPPIETERS Sam, ANDRADE-CAMPOS António


Simple multiaxial tests to assess dynamic ductility of 17-4PH
MANCINI Edoardo, CORTIS Gabriele, CORTESE Luca, UTZERI Mattia, SASSO Marco


Nonlinear elastic stress triaxiality dependent constitutive model for fibre-reinforced polymer composites
OBID Štefan, HALILOVIČ Miroslav, STARMAN Bojan


Calibration of thermo-viscoplastic constitutive model under biaxial loadings: A Feasibility Study
WANG Zhihao, GUINES Dominique, LEOTOING Lionel


Extension of the modified Mohr-Coulomb fracture model by a strain rate and temperature dependence
VASQUEZ RAMIREZ Dominyka, WESTER Hendrik, ROSENBUSCH Daniel, BEHRENS Bernd-Arno


Optimizing crystal plasticity model parameters via machine learning-based optimization algorithms
JUAN Rongfei, BINH Nguyen Xuan, LIU Wenqi, LIAN Junhe


Correlation between porosity level and elastic modulus in a foamed hiped Ti alloy
GUGLIELMI Pasquale, CASTELLANO Anna, CUSANNO Angela, PALUMBO Gianfranco


Micro-mechanical study of damage evolution in isotropic metallic materials
KNAAK Karl, REVIL-BAUDARD Benoit, CAZACU Oana


Micromechanical modeling of failure in dual phase steels
AYDINER Ilbilge Umay, TATLI Berkehan, YALÇINKAYA Tuncay


Local and nonlocal strain gradient approaches for size-dependent plastic deformation
ÜNSAL İzzet Erkin, GÜNAY Enes, YALÇINKAYA Tuncay


Suitability evaluation of pre-formed cruciform sample without thickness reduction for high strain values in the center of the specimen under different strains paths
MITUKIEWICZ Grzegorz, LEOTOING Lionel, WANG Guan, GUINES Dominique, GOSZCZAK Jarosław, BATORY Damian


Examination of intrinsic and extrinsic size effect in thin specimens through crystal plasticity frameworks
GÜNAY Enes, BULUT Orhun, YALÇINKAYA Tuncay


Considering the stiffness of the forming tools in the numerical analysis of the ironing process
OLIVEIRA Marta C., NETO Diogo M., ALVES José L., MENEZES Luís F.


ESAFORM 2021 cup drawing benchmark of an Al alloy: Critical follow up analysis of its potentials
OLIVEIRA Marta C., CAZACU Oana, REVIL BAUDARD Benoit, NETO Diogo M., FROHN SÖRENSEN Peter, MA Jun, LIU Wencheng, CRUZ Daniel J., SANTOS Abel D., VAN BAEL Albert, GHIABAKLOO Hadi, HABRAKEN Anne M.


Combined material model to predict flow curves of cold forging raw materials having high strain hardening exponent
ZEREN Doğuş, KOCATÜRK Fatih, TOPARLI M. Burak


Modelling of yield point phenomenon in bake-hardening grade steel
DESHMANE Nachiket S., PERDAHCIOGLU Semih E., VAN DEN BOOGAARD Ton


Digital twin development for the sensitivity analysis of near solidus forming process
MUHAMMAD Sajjad, GORKA Plata, JOKIN Lozares, JOSEBA Mendiguren


Finite element model for micro-stamping titanium bipolar plate
KHADEMI Maziar, ZHANG Peng Neo, PEREIRA Michael, SREENIVAS Achuth, WEISS Matthias


New and advanced numerical strategies for material forming


Advanced CFD investigations of electromagnetic stirring of molten steel in continuous caster tundish
ZIELIŃSKA Monika, YANG Hongliang, MADEJ Łukasz, MALINOWSKI Łukasz


Evaluation of data transfer influence in coupled Monte Carlo finite element model on microstructure evolution predictions
WERMIŃSKI Mariusz, PERZYŃSKI Konrad, SITKO Mateusz, MADEJ Łukasz


Evaluation of data transfer methods efficiency in the random cellular automata model of dynamic recrystallisation
PAWLIKOWSKI Kacper, SITKO Mateusz, CZARNECKI Michał, MADEJ Łukasz


Visual quality prediction of plastic product based on thermographic images
LE GOFF Ronan, MARCHAL Nils, AGAZZI Alban


Estimation of rolling process variation by usage of a Monte-Carlo method
WEINER Max, RENZING Christoph, SCHMIDTCHEN Matthias, PRAHL Ulrich


Influence of mesh in modelling of flow forming process
KRISHNAMURTHY Bhaskaran, SHITIKOV Andrei A., BLACKWELL Paul, BYLYA Olga


Phase field modeling of ductile fracture and application in metal forming
WASEEM Sarim, ERDOGAN Can, YALÇINKAYA Tuncay


A phase-field numerical framework to study ductile damage to fracture transition: An application to material forming processes
PINO MUÑOZ Daniel, BOUCHARD Pierre-Olivier, ELDAHSHAN Hazem, ALVES José, PERCHAT Etienne


A meshless numerical solution of thermo-mechanics of hot-rolled steel bars on a cooling bed
VUGA Gašper, MAVRIČ Boštjan, HANOGLU Umut, ŠARLER Božidar


Physics-informed machine learning in the determination of effective thermomechanical properties
SOYARSLAN Celal, PRADAS Marc


Through process stochastic model of hot strip rolling
SZELIGA Danuta, CZYŻEWSKA Natalia, KUSIAK Jan, OPROCHA Piotr, PIETRZYK Maciej, PRZYBYŁOWICZ Paweł


Non-conventional processes


Design of a user-friendly human machine interface for jet electrochemical machining
DAMM Philipp, MEICHSNER Gunnar, LEREZ Christoph, HACKERT-OSCHÄTZCHEN Matthias


Digital twin for the determination of process input variables for electrochemical precision machining according to DIN SPEC 91399
THIELECKE Alexander, MEICHSNER Gunnar, HACKERT-OSCHÄTZCHEN Matthias


Influence of material properties on near dry-EDM process: The discussion of research for titanium grade 2 and Inconel 625 alloy
ŻYRA Agnieszka, SKOCZYPIEC Sebastian, BOGUCKI Rafał


Development of a method for performance characterisation of PEMEC process considering electrolyte temperature in case of hybrid polishing of 316L steel
KRZAK Daniel, ROY Florian, SALVATORE Ferdinando, GIDON Antoine, GUERIN Stéphane, RECH Joël


Unconventional method for recycling CFRPs by using a milling process
BOCCARUSSO Luca, DE FAZIO Dario, DURANTE Massimo, FORMISANO Antonio, LANGELLA Antonio


Consolidation behaviour of particle reinforced aluminium-matrix powders with up to 50 vol.% SiCp
SPETH Marco, RIEDMÜLLER Kim Rouven, LIEWALD Mathias


A numerical approach to optimize the toolpath strategy for polymers forming
FORMISANO Antonio, DURANTE Massimo, BOCCARUSSO Luca, MEMOLA CAPECE Fabrizio


Surface topography investigation during nanosecond pulsed laser engraving of SAE304 stainless steel
NIKOLIDAKIS Evangelos, KARMIRIS-OBRATAŃSKI Panagiotis, PAPAZOGLOU Emmanouil-Lazaros, KARKALOS E. Nikolaos, MARKOPOULOS P. Angelos, ANTONIADIS Aristomenis


A numerical procedure to test the effects of the main variables in the submerged arc welding process
CONTE Romina, RODRÌGUEZ IZQUIERDO David, GAGLIARDI Francesco, AMBROGIO Giuseppina, FILICE Luigino


The sound insulation capacity of some panels made of polymeric materials manufactured by 3D printing
HRIȚUC Adelina, DODUN Oana, MIHALACHE Andrei M., SLĂTINEANU Laurențiu, NAGÎȚ Gheorghe


Machining of hybrid structures produced through cold spray technology: A preliminary study
PERNA Alessia Serena, VISCUSI Antonio, ASTARITA Antonello, BOCCARUSSO Luca, CARRINO Luigi, DURANTE Massimo


Process characteristics of constrained friction processing of AM50 magnesium alloy
DE CASTRO Camila C., SHEN Junjun, DOS SANTOS Jorge F., KLUSEMANN Benjamin


Analysis of the relationship between the properties of selected materials and the parameters of the EDD process
TRAJER Marcin, CZESZKIEWICZ Adrian, MACHNO Magdalena


Modeling electrochemical machining based on effective parameters
WAIMANN Johanna, VAN DER VELDEN Tim, SCHMIDT Annika, RITZERT Stephan, REESE Stefanie


Coefficient of friction of cemented carbides machined by sinking EDM
PETERSEN Timm, KÜPPER Ugur, HERRIG Tim, BERGS Thomas


Effects of ultrasonic burnishing on the surface quality of corrosion-resistant tool steel using a hard-carbon-coated burnishing tool
HUUKI Juha, ULLAH Rizwan, FANGNON Eric


Influences in deep hole sinking (EDM, ECM) that make it difficult to analyze the process status
SCHULZE Hans-Peter, HERZIG Mathias, KRÖNING Oliver


Out-of-autoclave molding of carbon fiber composites pipes with interlaminar carbon nanotubes
BELLISARIO Denise, IORIO Leandro, PROIETTI Alice, QUADRINI Fabrizio, SANTO Loredana


Polymer processing and thermomechanical properties


Two-step PM forging for precise fabrication of carbon fiber reinforced engineering plastic gears
AIZAWA Tatsuhiko, MIYATA Tomohiro, ENDO Kiyoyuki


Exploring sheath-core yarns technology to optimise bio-composite performances
QUEREILHAC Delphine, FEMERY Jules, MOREL Guillaume, KORYCKI Adrian, DE LUYCKER Emmanuel, OUAGNE Pierre, CHABERT France


Effect of energy director thickness on thermal diffusion and joint quality during ultrasonic welding of CF/PEEK composites
KORYCKI Adrian, CARASSUS Fabrice, GARNIER Christian, CHABERT France, DJILALI Toufik


Laser transmission welding of PEKK: Influence of material properties and process parameters on the weld strength
MATUS AGUIRRE Marcela, GARNIER Christian, GILBLAS Rémi, COSSON Benoît, AKUÉ André, SCHMIDT Fabrice, CHABERT France


Influence of roughness in ultrasonic welding of carbon fiber/PEEK composites
CARASSUS Fabrice, KORYCKI Adrian, GARNIER Christian, CHABERT France, YAHIAOUI Malik, DJILALI Toufik


Insights on the use of PVB nanocomposites as energy directors in ultrasonic welding of epoxy composites
CILENTO Fabrizia, PALMIERI Barbara, SORRENTINO Luigi, GIORDANO Michele, MARTONE Alfonso


Effect of compression during post-treatment to improve the mechanical strength of printed carbon fiber/ PEKK composites
COMBETTES Julien, ABADIE Amandine, FAZZINI Marina, BORLENGHI Andrea, BOSSHARD Jonas, GARNIER Christian, DESSEIN Gilles, CHABERT France


Viscoelastic characterization of reformable epoxy vitrimers composites
PALMIERI Barbara, CILENTO Fabrizia, MARTONE Alfonso, GIORDANO Michele, AMENDOLA Eugenio


Thermal and mechanical properties of Fdmed biocomposites in polylactic acid and food flour waste
PAPA Ilaria, LANGELLA Antonio, NAPOLITANO Francesco, RUSSO Pietro


Characterization of the biaxial response of a thermoplastic ABS Sheet using DIC-instrumented bubble inflation technique
VAREDI Rasoul, BUFFEL Bart, DESPLENTERE Frederik


Experimental measurement of CF/PEKK tapes heating behavior in the laser assisted automated fiber placement process
LE LOUËT Violaine, LE REUN Adrien, SOBOTKA Vincent, LE CORRE Steven


Polymer-tool friction coefficient in temperature for thermoforming numerical simulation
CAUBET Benoit, LÉONARDI Frederic, AMAND Sylvain


A local power law versus a well-identified viscosity curve over a large shear rate range in thermorheology of polymers
LIN Qiao, ALLANIC Nadine, MOUSSEAU Pierre, BEREAUX Yves, GIRAULT Manuel, DETERRE Rémi


Sustainability on material forming


Energy and resource-efficient forming of gas cylinders by friction-spinning
DAHMS Frederik, HOMBERG Werner


Technological and sustainability implications of wet and dry turning of Ti6Al4V EBM parts
COZZOLINO Ersilia, FRANCHITTI Stefania, BORRELLI Rosario, PIROZZI Carmine, ASTARITA Antonello


Energy measurements and LCA of remanufactured automotive steel sheets
FARIOLI Daniele, FABRIZIO Matteo, KAYA Ertuğrul, MUSSI Valerio, STRANO Matteo


Analysis of temperature effect on strength and microstructure in friction induced recycling process (FIRP)
BORGERT Thomas, HOMBERG Werner


Sustainable tool technology: Wood-based forming tools
GEUEKE Michael, STEINHEIMER Rainer, LUTZ Maximilian, ENGEL Bernd


Microstructure analysis of hybrid aluminum parts from recycled EN AW-6082 and EN AW-7075 chips
URSINUS Jonathan, KOCH Alexander, BRUNOTTE Kai, WALTHER Frank, BEHRENS Bernd-Arno


Multi-criteria decision model of sustainable industrial production: A case study on 3D printed carbon PA
ANDREOZZI Marina, GENTILI Serena, MANCIA Tommaso, SIMONCINI Michela, VITA Alessio


Characterization of friction stir consolidated recycled billet by uniaxial compression tests with miniaturized cylindrical specimen
LATIF Abdul, INGARAO Giuseppe, FRATINI Livan, HETZ Peter, MERKLEIN Marion


Innovative self-learning disturbance compensation for straightening processes
BATHELT Lukas, DJAKOW Eugen, HENKE Christian, TRÄCHTLER Ansgar


Biodegradable polymers for cosmetic packaging: A technical and life cycle perspective
MIFSUD Sarah, REFALO Paul, ROCHMAN Arif


Property-controlled forming


Analysis of tool heating in cold forging using thin-film sensors
GRÖTZINGER Karl C.1, SCHOTT Anna, REKOWSKI Martin, EHRBRECHT Bernd, HEHN Thorsten, GERASIMOV Dmitry, LIEWALD Mathias


Cryogenic reverse flow forming of AISI 304L
ARIAN Bahman, HOMBERG Werner, ROZO VASQUEZ Julian, WALTHER Frank, KERSTING Lukas, TRÄCHTLER Ansgar


Control strategy for angular gradations by means of the flow forming process
KERSTING Lukas, ARIAN Bahman, ROZO VASQUEZ Julian, TRÄCHTLER Ansgar, HOMBERG Werner, WALTHER Frank


Optimizing the microstructure in open-die forgings using reinforcement learning
REINISCH Niklas, BAILLY David, HIRT Gerhard


Monitoring of fluctuating material properties for optimizing sheet-metal forming processes: a systematic literature review
ORTJOHANN Lucia, BECKER Marco, NIEMIETZ Philipp, BERGS Thomas


Conception of a multivariable product property control for punch-hole-rolling
SPIES Daniel, MOLITOR Dirk Alexander, DAMON James, KNOLL Maximilian, DIETRICH Stefan, SCHULZE Volker, GROCHE Peter


Experimental analysis on the influence of freeform bending on Barkhausen noise for steel tubes
MAIER Daniel, SCANDOLA Lorenzo, WERNER Matthias, STEBNER Sophie, ISMAIL Ahmed, LOHMANN Boris, MÜNSTERMANN Sebastian, VOLK Wolfram, LECHNER Philipp


Fine blanking of pre-hardened high manganese steel to investigate the sheared surface hardening and part quality
SCHWEINSHAUPT Frank, VOIGTS Herman, HERRIG Tim, BERGS Thomas


Modeling and control of tribological properties for subsequent forming process in skin-pass rolling
LI Xinyang, SCHULTE Christopher, ZHU Runyu, ABEL Dirk, HIRT Gerhard