Residual Stresses 2016 – ICRS-10

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Eds. Thomas M. Holden, Ondrej Muránsky, Lyndon Edwards

This book presents the proceedings of the Tenth International Conference on Residual Stresses which was devoted to the prediction/modelling, evaluation, control, and application of residual stresses over a wide range of applications.

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Residual Stresses 2016
ICRS-10
Eds. Thomas M. Holden, Ondrej Muránsky, Lyndon Edwards
Materials Research Proceedings Volume 2
Publication Date 2017, 630 Pages
Print ISBN 978-1-94529116-6 
ePDF ISBN 978-1-94529117-3
DOI: 10.21741/9781945291173

This book presents the proceedings of the Tenth International Conference on Residual Stresses which was devoted to the prediction/modelling, evaluation, control, and application of residual stresses over a wide range of applications. New developments on stress-measurement techniques, on the modelling and prediction of residual stresses and on progress made in the fundamental understanding of the nature of residual stresses are highlighted. The proceedings offer an overview of the current understanding of how residual stresses affect the properties of materials, components and structures.

Keywords
Residual Stresses, Advanced Materials, Measurement Methods, Modelling Methods, Management and Control, Residual Stress Engineering, Manufacturing Processes,  Components and Structures, Life Assessment

Table of Contents (all papers are OPEN ACCESS / click on title to see full abstract and PDF)

Front Matter


Numerical Investigation of Residual Stresses in Chain-die Formed AHSS U-Channels
Y. Sun, Z. Qian, V. Luzin, W.J.T Daniel, M. Zhang, S. Ding


Quasi-static Process Modelling of Deep Cold Rolling on Ti-6Al-4V
A. Lim, S. Castagne, C.C. Wong


Effect of Cooling and Shot Peening on Residual Stresses and Fatigue Performance of Milled Inconel 718
Z. Chen, R.L. Peng, J. Moverare, O. Widman, D. Gustafsson, S. Johansson


Effect of Ultrasonic Peening on Residual Stresses at a T-Butt Weld Toe
A.K. Hellier, B.G. Prusty, G.M. Pearce, M. Reid, A.M. Paradowska, P. Simons


Structural Engineering Studies on Reinforced Concrete Structure using Neutron Diffraction
H. Suzuki, K. Kusunoki, M. Kanematsu, T. Mukai, S. Harjo


Stress Analysis of the Bi-Metallic Coins – a Potential Shrink Fit Ring & Plug Standard
S. Olsen, V. Luzin


Residual Stress Measurements Inside a Small Inner Diameter Hole at Low Bragg Angle Using X-Ray Diffraction Technique
M. Belassel, J. Pineault, M. Brauss


Comparison of Residual Stress Measurement Techniques and Implementation Using X-Ray Diffraction
M. Belassel, J. Pineault, N. Caratanasov, M. Brauss


Residual Stress Field Prediction in Shot Peened Mechanical Parts with Complex Geometries
M. Gelineau, L. Barrallier, E. Rouhaud, R. Kubler, Q. Puydt


Comparison of Two X-Ray Residual Stress Measurement Methods: Sin2 ψ and Cos α, Through the Determination of a Martensitic Steel X-Ray Elastic Constant
D. Delbergue, D. Texier, M. Lévesque, P. Bocher


Residual Stress Measurement of Ti-Metal Samples by Means of XRD with Ti and Cu Radiation
L. Suominen, T. Rickert, S. Send


Residual Stresses in Uniaxial Cyclic Loaded Pearlitic Lamellar Graphite Iron
M. Lundberg, J. Saarimäki, R.L. Peng, J.J. Moverare


3D Residual Stresses in Selective Laser Melted Hastelloy X
J. Saarimäki, M. Lundberg, J.J. Moverare, H. Brodin


Numerical Simulation of Residual Stresses Induced by Weld Repair in a Stainless Steel Pipe Considering the Influence of an Initial Fabrication Weld
G. Salerno, C. Bennett, W. Sun, A.A. Becker


Analysis of Residual Stress Relaxation Under Mechanical Cyclic Loading of Shot-Peened TRIP780 Steel
C. Mauduit, R. Kubler, L. Barrallier, S. Berveiller, Q. Puydt, M. Monin, B. Weber


Validation of XRD Stress Analyses Combining in-situ Tests and Integrated Peak Processing
B. Voillot, R. Billardon, J.L. Lebrun, F. Hild


Residual Stresses in Modelling Fatigue Lifetime of Gas Nitrided Iron-Based Alloys
H. Weil, L. Barrallier, S. Jégou, A. Courleux, G. Beck


Comparison of X-Ray Residual Stress Measurement Values by Cos α Method and Sin2 Ψ Method
A. Kohri, Y. Takaku, M. Nakashiro


Residual Stress Influence on the Flexural Buckling of Welded I-Girders
B. Launert, M. Rhode, A. Kromm, H. Pasternak, T. Kannengiesser


Measurement of Highly Non-uniform Residual Stress Fields in Thin Plate Using a New Side Cut Destructive Method
H.K. Kim, M.J. Pavier, A. Shterenlikht


Evaluation of Residual Stress in the Hot Forming Process Using Hole Drilling
M.J. Azizpour, H. Fattahi


Through Thickness Residual Stress and Microstructural Mapping of AA7085-T7452 Die Forging
P.S. Baburamani, K.F. Walker, P.K. Sharp , J. Niclis, A. Shekhter


Validation of Neutron Diffraction and the Incremental Deep Hole Drilling Residual Stress Measurements of a High Strength T Butt Weld Test Piece Using the Contour Residual Stress Measurement Technique
G. Sloan, X. Ficquet, D. Cave, K. Serasli, E. Kingston, V. Linton


Cementite Residual Stress Analysis in Gas-nitrided Low Alloy Steels
L. Barrallier, S. Goekjian, F. Guittonneau, S. Jégou


Residual Stress Measurement in a High Strength T Butt Weld Specimen by the Neutron Diffraction and Deep Hole Drilling Techniques
G.W. Sloan, V.M. Linton, O. Kirstein, X. Ficquet, E. Kingston


The Residual Stress Effect on the Shape Memory Polymers
A. Kallel, M. Lamraoui, J. Fitoussi, A. Tcharkhtchi


Residual Stress Measurements of Alumina-Zirconia Ceramics by Time-of-Flight Neutron Diffraction
K. Fan, J. Ruiz-Hervias, J. Gurauskis, C. Baudin


Combining Sectioning Method and X Ray Diffraction for Evaluation of Residual Stresses in Welded High Strength Steel Components
A. Kromm, M. Rhode, B. Launert, J. Dixneit, T. Kannengiesser, H. Pasternak


Influence of Weld Repair by Gouging on the Residual Stresses in High Strength Steels
A. Kromm, R. Schasse, P. Xu, T. Mente, T. Kannengiesser


Residual Stress States After Piezo Peening Treatment at Cryogenic and Elevated Temperatures Predicted by FEM Using Suitable Material Models
A. Klumpp, M. Tamam, F. Lienert, S. Dietrich, J. Gibmeier, V. Schulze


Residual Stress Analysis in Injection Moulded Polycarbonate Samples
A. Magnier, B. Scholtes, T. Niendorf


Local Residual Stress Analysis on Deep Drawn Cups by Means of the Incremental Hole-Drilling Method
S. Schuster, J. Pagenkopf, J. Gibmeier


Bending Fatigue Behavior of Blast Cleaned Grey Cast Iron
M. Ahmad, R.L. Peng, M. König, S. Johansson


Elastic and Elastic-Plastic Behaviour of a Crack in a Residual Stress Field
G. Wua, C. Airdb, D. Smith, M. Pavierc


Multi-axial Analyses of Welding Stresses in High-Strength Steel Welds
D. Schroepfer, K. Flohr, A. Kromm, T. Kannengiesser


Evaluation of Residual Stress by X-Ray Diffraction and Correlative Stress Modelling
S. Kumar, A. Crivoi, M.J. Tan, A. Tai, I. Marinescu


The Relationship between X-Ray Stress Measured Value and Applied Stress in Elastic/Plastic Deformation Region in Tensile Testing
M. Nakashiro, Y. Takaku, Y. Mitani, A. Kohri


Influence of Heat Control on Residual Stresses in Low Transformation Temperature (LTT) Large Scale Welds
J. Dixneit, A. Kromm, M. Boin, T. Kannengiesser, J. Gibmeier


Residual Stress Analysis in Girth-welded Ferritic and Austenitic Steel Pipes Using Neutron and X-Ray Diffraction
N. Hempel, J.R. Bunn, T. Nitschke-Pagel, E.A. Payzant, K. Dilger


Effect of Plasticity on Residual Stresses Obtained by the Incremental Hole-drilling Method with 3D FEM Modelling
E. Van Puymbroeck, W. Nagy, H. De Backer


Ultrasonic Non-destructive Testing and in Situ Regulation of Residual Stress
C. Xu, H. Tian, W. Song, J. Song


Residual Stress and Contact Force Study for Deep Cold Rolling of Aero-engine Material
A. Prithiviraja, W. Weib


Influence of the Pre-Stressing on the Residual Stresses Induced by Deep Rolling
N. Lyubenova, M. Jacquemin, D. Bähre


Measurements of Surface and Near-surface Residual Stress in 4330 Low Alloy Carbon Steel Weld Clad Components
G. Benghalia, S. Rahimi, J. Wood


Accuracy and Stability of 2D-XRD for Residual Stress Measurement
B.B. He


Turning Residual Stresses in Functionally Graded Steel Components
W. Zinn, M. Tiffe, D. Biermann, B. Scholtes


Residual Stress Condition of Tubular Laser Welds of an AZ31 Magnesium Alloy
T. Nitschke-Pagel, K. Dilger


Effects of Hydrostatic 2nd Kind Residual Stresses and of Carbon Partitioning During Martensitic Quenching of Low Alloy Steel
J. Epp


Residual Stress in Stainless Steels after Surface Grinding and its Effect on Chloride Induced SCC
N. Zhou, R.L. Peng, R. Pettersson, M. Schönning


How Precise can be the Residual Stress Determined by X-Ray Diffraction? A summary of the Possibilities and Limits
E. Mueller


Challenges in the Calculation of Residual Stresses in Thick-walled Components
J. Klassen, T. Nitschke-Pagel, K. Dilger


Residual Stress Relaxation in Welded Steel Joints – an Experimentally-based Model
J. Hensel, T. Nitschke-Pagel, K. Dilger


Investigations of the Residual Stresses and Surface Integrity Generated by a Novel Mechanical Surface Strengthening
D.T. Ardi, W. Wei, I. Parr, G. Feldmann, A. Aramcharoen, C.C. Wong


Evaluation of Thickness and Residual Stress of Shallow Surface Regions from Diffraction Profiles
W. Pfeiffera, E. Reisacher


Evaluation of Residual Stress Determinations Conducted with Laser Ablation and Optical Displacement Measurement
P. Weidmann, G. Pedrini, V. Martínez-García3, M. Wenzelburger, A. Killinger, S. Schmauder, R. Gadow, W. Osten


Evaluation of the Three-dimensional Welding Residual Stresses Based on the Eigenstran Methodology via X-Ray Measurements
M. Ogawa, T. Ishii


X-Ray Diffraction Measurements and Investigation of the Stress Relaxation in Autofrettaged AISI 4140 Steel Thick Walled Cylinders
N. Lyubenova, J. Pineault, H. Brünnet, D. Bähre


Contour, iDHD, and ICHD Residual Stress Measurements on a T-Section Plate
X. Ficquet, D. Douglas, K. Serasli, F. Bridier


Characterisation of the Effect of Corrosion on the Residual Stresses in Girth Weld Pipe Using Ultrasonic Calibrated with Strain-relieving Measurement Techniques
R. Romac, D. Cave, X. Ficquet


The Effects of Residual Stress on Elastic-Plastic Fracture: Two Diffraction Studies
H. Coules, G. Horne, M. Peel


Residual Stress Study of Al/Al Laminates Processed by Accumulative Roll Bonding
L. Su, C. Lu, H. Li, V. Luzin, H. Wang, K. Tieu


Residual Stress Analysis on Oxide Layers Obtained by High Temperature Oxidation of Chromia-Forming Alloys
N. LI, J. XIAO, N. PRUD’HOMME, L. LI, V. JI


Neutron Optics Upgrades to the Residual Stress Diffractometer, KOWARI
M. Reid, S. Olsen, V. Luzin, M. New, N. Booth, D. Clowes, T. Nguyen, F. Franceschini, A. Ogrin, S. Pangalis, A. Paradowska, N. Larkin, Z. Pan, N. Hoye, H. Suzuki


Extension of the Deep-Hole Drilling Method for the Measurement of in-Plane Residual Stresses in Composite Laminates
C. Garza, R. Das, M.J. Pavier, A. Shterenlikht, D.J. Smith


Residual Stresses in Selective Laser Melted Components of Different Geometries
M. Reid, T. Sercombe, A. Paradowska, X. Li


Residual Stresses Determination with Plasticity Effects by Electron Speckle-Interferometry Hole-Drilling Method
L. LOBANOV, V. SAVITSKY


Numerical Modelling and Mitigation Technique of Welding Distortion for Fillet Welding of Aluminum Plate
M. Tsunori, M. Mouri, S. Saso, H. Kusumoto


Residual Stress in Metal-Matrix Composite Cylinder Measured by Neutron Diffraction and Contour Method
V. Luzin, K. Thorogood, J.R. Griffiths, C.J. Davidson, T.R. Finlayson


Simulative Investigations of the Influence of Surface Indentations on Residual Stresses on Inner Raceways for Roller Element Bearings
J. Kehl, R. Drafz, F. Pape, G. Poll


Benchmarking studies of the MPISI Material Science Diffractometer at SAFARI-1
A.M. Venter, D. Marais, V. Luzin


Discussing of Deformation of Additive Manufacturing due to External Bending
Y.J. Lin, J.C. Wang, C.Y. Su, C.H. Yang


Residual Stresses in Dengeling-Treated Aluminum Alloy AA 7050
L. Selegård, R.L. Peng, A. Billenius, G. Petersén, M. ESS, M. Jonsson


In situ X-Ray Diffraction Investigation of Surface Modifications in a Deep Rolling Process under Static Condition
H. Meyer, J. Epp, H.W. Zoch


Analysis of the Residual Stress in ARMOX 500T Armour Steel and Numerical Study of the Resultant Ballistic Performance
M. Saleh, V. Luzin, M.M. Kariem, D. Ruan


Structural Characterization of Ancient Japanese Swords from MAAS Using Neutron Strain Scanning Measurements
F. Salvemini, V. Luzin, F. Grazzi, S. Gatenby, M.J. Kim


A Portable Optical DSPI System for Residual Stresses Measurement by Hole Drilling Using the Integral Method in Terms of Displacement
A.G. Albertazzi, M. Viotti, C. Veiga


Residual Stress Characterization and Control in the Additive Manufacture of Large Scale Metal Structures
J.R. Hönnige, S. Williams, M.J. Roy, P. Colegrove, S. Ganguly


Tensile Residual Stress Mitigation Using Low Temperature Phase Transformation Filler Wire in Welded Armor Plates
X. YU, D. TZELEPIS, J. BUNN, A.E. PAYZANT, Z. FENG


In-situ Monitoring of Laser Surface Line Hardening by Means of Synchrotron X-Ray Diffraction
D. Kiefer, J. Gibmeier, F. Beckmann, F. Wilde


Consideration of Tool Chamfer for Realistic Application of the Incremental Hole-Drilling Method
N. Simon, J. Gibmeier


Full Stress Tensor Determination during Phase Transformation of a Metal Matrix Composite by in situ High Energy X-Ray Diffraction and Micromechanical Simulations
G. Geandier, L. Vautrot, B. Denand, M. Dehmas, E. Aeby-Gautiera, J. Teixeira, S. Denisa


In-vitro Investigation of Air Plasma-Sprayed Hydroxyapatite Coatings by Diffraction Techniques
T.P. Ntsoane, C. Theron, A. Venter, M. Topic, M. Härting, R. Heimann


Residual Stress Behavior in Hardened Shot Peened 42CrMo4 Specimens during Fatigue Load
D. Cseh, V. Mertinger, J. Lukacs


Stress in Thin Wall Structures Made by Layer Additive Manufacturing
V. Luzin, N. Hoye


Effect of Element on Porosity and Residual Stress Distribution of A7N01S-T5 Aluminum Alloy Welded Joints in High-Speed Trains
Y. Liu, J. Chen, G. Guo, J. An, H. Chen


Evaluation of Residual Stress Effects in Aft Pressure Ring Frame of a Royal Australian Air Force P-3C Maritime Patrol Aircraft
K. Walker, M. Ryan, J. Ayling


A Non-Destructive Investigation of two Cypriot Bronze Age Knife Blades using Neutron Diffraction Residual Stress Analysis
C. Davey, D Saunders, V. Luzin, J. Bevitt, J. Webb, J. Donlon, M. Ionescu


Study of Stress Partitioning in a 0.68 wt%C Pearlitic Steel Using High Energy X-Ray Synchrotron Radiation
C. BRAHAM, A. BACZMAŃSKI, G. GONZALEZ, H. SIDHOM, E. GADALIŃSKA, S. WROŃSKI, T. BUSLAPS, R. WAWSZCZAK


Effect of Thermal and Mechanical Loadings on the Residual Stress Field in a Nickel Based Superalloy using X-Ray Laue Microdiffraction
G. Altinkurt, M. Fèvre, G. Geandier, O. Robach, S. Guernaoui, M. Dehmas


Comparison of Submerged Arc Welding Process Modification Influence on Thermal Strain by in-situ Neutron Diffraction
R. Sharma, U. Reisgen, M. Hofmann


Residual Stresses on Electro-Deposited NiCo-Al and NiCo-Zr Composite Coatings
F. Cai, C. Jiang, B. Pan


Neutron Diffraction Measurements of Residual Stress and Mechanical Testing of Pressure Sintered Metal-Ceramic Composite Systems
K. Toppler, V. Luzin, M. Saleh, A. Ruys, K. Kabir, D. Chavara


The Role of Intergranular Stresses in Plastic Deformation Studied Using a Diffraction and Self-Consistent Model
E. Gadalińska, A. Baczmański, M. Wróbel, S. Wroński, M. Wroński, R. Wawszczak, C. Braham, Y. Zhao, L. Le Joncour, T. Buslaps, Ch. Scheffzük


Experimental Investigation of Welding Stresses in MWIC Weldability Test
H. Alipooramirabad, A. Paradowska, R. Ghomashchi, N. Hoye, M. Reid


Investigating the Effects of Mitigation Techniques on Residual Stress and Microstructure of HSLA Welds
H. Alipooramirabad, R. Ghomashchi, A. Paradowska, M. Reid


Residual Stress Measurements in Vintage LPG Pressure Vessel Welds, via Neutron Diffraction
K. Sozen, A. Paradowska, M. Reid, R. Griffins, J. Daniels


Challenges of Measuring Residual Stresses in Large Girth Welded Pipe Spools by Neutron Diffraction
Y. Ren, A. Paradowska, E. Eren, B. Wang


Design and Manufacture of Industrially Representative Weld Mock-ups for the Quantification of Residual Stresses in a Nuclear Pressure Vessel Steel
J.A. Francis, M.C. Smith, B. Jeyaganesh, A.N. Vasileiou, D.W. Rathod, M.J. Roy, N.M. Irvine


Effects of Numerical Methods on Residual Stress Evaluation by the Incremental Hole-Drilling Technique Using the Integral Method
B. Gore, J.P. Nobre


Residual Stress Redistribution due to Removal of Material Layers by Electrolytic Polishing
I. Surtee, J.P. Nobre


Research on Corrosion Fatigue Crack Propagation Behavior of Welded Joints of A7N01P-T4 Aluminum Alloys
J. Chen, J. Xu, M. Zhao, G. Gou


Residual Stress and Critical Crack Size before and after Post-Weld Heat-Treatment
M. Law, A. Paradowska, N. Hoye, P. Grace


Dislocation Density of GlidCop with Compressive Strain applied at High Temperature
M. Sano, S. Takahashi, A. Watanabe, A. Shiro, T. Shobu


About the Editors

Between them the editors have approaching 100 years of experience relevant to the measurement, calculation, utilisation and, above all, understanding of both the beneficial and detrimental effects of Residual Stress.  However, the more one studies residual stresses and its associated phenomena the more one realises how much there is still to learn in the field!

The ICRS series of conferences has been instrumental in developing the residual community that has greatly increased our understanding over the past thirty years and changing the understanding and utilisation of Residual Stresses from an Art to a Science.

ICRS-10 exemplified how far we have come and as it attracted a bright, able and engaging community who will continue to make progress in the field.  It was a pleasure to edit these proceedings and the editors hope that they adequately represent the success that was ICRS-10.


Dr Tom M Holden
Dr Ondrej Muransky
Prof Lyndon Edwards