In situ X-Ray Diffraction Investigation of Surface Modifications in a Deep Rolling Process under Static Condition

Article PDF

In situ X-Ray Diffraction Investigation of Surface Modifications in a Deep Rolling Process under Static Condition

H. Meyer, J. Epp, H.W. Zoch

download PDF

Abstract. The deep rolling process is widely used as a finishing step, improving the surface properties through cold working and creation of residual strains. In the present investigations, in situ X-ray diffraction experiments were performed with a self-built deep rolling device at the European Synchrotron Radiation Facility (ESRF) in Grenoble, France. The measurements were performed with a cylindrical roller-tool on steel samples at beamline ID11 with a monochromatic beam of 50 × 50 µm in transmission. Several properties could be investigated based on the diffraction data. In particular, 2D-strain maps were determined in the range of several millimeters around the deep rolling tool. Based on the data collected during loading and after unloading, knowledge about the transient state leading to the resulting remaining property modifications like residual strains and plastic deformation were generated.

Keywords
2D Strain Mapping, Process Signature, in situ X-Ray Diffraction, Deep Rolling, Internal Material Load, Material Modifications

Published online 12/22/2016, 6 pages
Copyright © 2016 by the author(s)
Published under license by Materials Research Forum LLC., Millersville PA, USA

Citation: H. Meyer, J. Epp, H.W. Zoch, ‘In situ X-Ray Diffraction Investigation of Surface Modifications in a Deep Rolling Process under Static Condition’, Materials Research Proceedings, Vol. 2, pp 431-436, 2017

DOI: http://dx.doi.org/10.21741/9781945291173-73

The article was published as article 73 of the book Residual Stresses 2016

Content from this work may be used under the terms of the Creative Commons Attribution 3.0 licence. Any further distribution of this work must maintain attribution to the author(s) and the title of the work, journal citation and DOI.

References
[1] P. Johnson, Strain field measurements with dual-beam digital speckle photography, Optics and lasers in engineering 30(3) (1998) 315-326. http://dx.doi.org/10.1016/S0143-8166(98)00021-9
[2] A. Tausendfreund, D. Stöbener, G. Dumstorff, M. Sarma, C. Heinzel, W. Lang and G. Goch, Systems for locally resolved measurements of physical loads in manufacturing processes, CIRP Annals – Manufacturing Technology 64(1) (2015) 495-498.
[3] G. Dumstorff, W. Lang, Investigations on the Impact of Material-Integrated Sensors with the Help of FEM-Based Modeling, Sensors 15 (2015) 2336-2353. http://dx.doi.org/10.3390/s150202336
[4] E. Uhlmann, R. Gerstenberger, S. Herter, T. Hoghé, W. Reimers, B. Camin, T. Fischer, In situ strain measurement in the chip formation zone during orthogonal cutting, Prod. Engineer. 5(1) (2011) 1-8. http://dx.doi.org/10.1007/s11740-010-0266-x
[5] K.D. Liss, A. Bartels, A., Schreyer, H. Clemens, High-energy X-rays: a tool for advanced bulk investigations in materials science and physics, Textures Microstruct. 35(3-4) (2003) 219-252. http://dx.doi.org/10.1080/07303300310001634952
[6] S. Morooka, Y. Tomota, T. Kamiyama, Heterogeneous deformation behavior studied by in situ neutron diffraction during tensile deformation for ferrite, martensite and pearlite steels, ISIJ international 48(4) (2008) 525-530. http://dx.doi.org/10.2355/isijinternational.48.525
[7] M. Lebsanft, M. Tiffe, A. Zabel, W. Zinn, D. Biermann, B. Scholtes, Residual Stresses in Different Heat Treated Workpieces after Turning, Advanced Materials Research 996 (2014) 652-657. http://dx.doi.org/10.4028/www.scientific.net/AMR.996.652